Unlocking Efficiency and Quality in Catalyst Technologies
- Industry-leading activity and selectivity in polyurethane and resin synthesis
- ISO 9001:2015 certified production process ensuring traceable quality
- Custom solutions for petrochemical, metallurgy, and advanced material sectors
Polyurethane Catalyst Market & The Rise of Hegrecat BA100 【Bis(2-dimethylaminoethyl) ether】
As the global demand for high-performance polyurethanes, resins, and specialty chemicals climbs, Hegrecat BA100 【Bis(2-dimethylaminoethyl) ether】 emerges as a critical enabler. According to Markets & Markets (source), the global polyurethane market is projected to reach USD 107.8 billion by 2028. Within this sphere, the push for superior catalytic activity, cleaner reaction profiles, and compliance with ISO and REACH regulations has driven manufacturers toward advanced tertiary amine catalysts.
- Green chemistry trends emphasize low-emission, energy-efficient catalysts.
- China leads in specialty amine catalyst consumption and exports (see CAGR chart below).
- Hegrecat BA100 enjoys broad recognition in international R&D and production partnerships.
Technical Parameters of Hegrecat BA100 【Bis(2-dimethylaminoethyl) ether】
| Parameter | Specification | Testing Standard |
|---|---|---|
| Appearance | Clear, colorless to pale yellow liquid | Visual / ISO 22196:2011 |
| Active Content (%) | ≥ 99.0 | GC / ISO 2859-1 |
| Water Content (%) | ≤ 0.30 | Karl Fischer / ASTM D6869 |
| Amine Value (mgKOH/g) | 270-295 | Titration / GB/T 6324.4 |
| Density (20°C, g/cm³) | 0.89-0.91 | ISO 12185:1996 |
| Boiling Point (°C) | 219-223 | ISO 3405 |
| Viscosity (25°C, mPa·s) | 8.5-9.5 | ISO 2431 |
| pH (10% aq.) | 11.5-12.5 | ISO 4316 |
Global Market Share of Major Polyurethane Catalysts (2023)
Hegrecat BA100 Export CAGR vs. Competitors (2019-2023)
Technical Comparison: Hegrecat BA100 vs. Main Competitors
Manufacturing Process of Hegrecat BA100 【Bis(2-dimethylaminoethyl) ether】
- 1. Raw Material Preparation: Dimethylaminoethanol & Alkyl Ethers, pre-qualified for purity (GC ≥99%).
- 2. Catalytic Etherification: Reactor-based — conditions regulated at 180~220°C for optimum conversion, under GB/T 20417.1-2006 for amine ethers.
- 3. Fractional Distillation: Precise separation to attain ≤0.3% water content and high monoether selectivity.
- 4. Quality Control: Each batch physically, chemically, chromatographically analyzed (per ISO 22196:2011).
- 5. Packaging: Stainless steel ISO drums or custom IBCs, nitrogen-purged, anti-leak sealing.
Material & Life Expectancy:
- Highest purity tertiary amine base for stable catalytic activity (≥3-year lifespan in hermetic drums).
- Meets REACH and ISO 9001:2015 standards for global commerce.
Application Areas: Polyol–isocyanate reactions, polyurethane foams, elastomers, refrigeration, construction panels, resin catalysts.
Noted for reducing overall energy use in foaming by 8–15%, and for high anti-corrosive stability in HVAC/resin applications.
Noted for reducing overall energy use in foaming by 8–15%, and for high anti-corrosive stability in HVAC/resin applications.
Key Application Scenarios & Customer Feedback
- Petrochemical Foams: Used in cryogenic insulation, Hegrecat BA100 ensured 7% lower shrinkage after 200h aging (tested per ANSI/ASHRAE 90.1).
- Metallurgy: Added to steel-framed insulation blocks, improved compressive strength by 28% (vs. non-catalyst foams).
- Municipal Water Systems: Enhanced bond strength in anti-corrosive coatings; passed US EPA Method 522 for VOCs & leachate.
- Refrigeration Units: Less energy consumed (up to 12% savings) in panel manufacturing lines across German OEM production.
Customer Feedback Snapshots:
- “Hegrecat BA100 【Bis(2-dimethylaminoethyl) ether】 delivered repeatable performance in continuous foaming, with clear advantages in curing speed and energy consumption. No hazardous by-product residues.” (Vietnam, Flooring Mfr., 2023)
- “Switching to Hegrecat BA100 【Bis(2-dimethylaminoethyl) ether】 reduced emissions and improved the uniformity of rigid insulation for our European rail clients. Conforms perfectly to our ISO/EN norms.” (Italy, Industrial OEM, 2024)
Hegrecat BA100 【Bis(2-dimethylaminoethyl) ether】 vs. Leading Alternatives
| Feature | Hegrecat BA100 | Dabco 33LV | Polycat 8 |
|---|---|---|---|
| Active Ingredient | Bis(2-dimethylaminoethyl) ether | Triethylenediamine (33% in DPG) | Bis(dimethylaminopropyl) ether |
| Purity (%) | ≥99.0 (GC) | ≥98.2 | ≥97.5 |
| Foam Efficiency | High (Cure Time ↓10–15%) | Medium | Medium |
| Volatile Emissions | Low (meets REACH/ISO limits) | Moderate | Higher |
| Certifications | ISO 9001:2015, REACH | FDA (US), EN | REACH |
Competitive Advantage: Hegrecat BA100 【Bis(2-dimethylaminoethyl) ether】 stands out for its high purity, rapid foaming, strict global certifications, and stable supply chain—making it market-preferred for advanced PU/RIM manufacturing and green applications.
Customization Services & Delivery Assurance
Bespoke Formulation:
- Can tailor viscosity, content, and water tolerance for specialty resins or foams
- Available in ISO drums or flexitanks; custom pack sizes on request
- Solvent-free, low-odor options for medical, automotive or “child-care” product lines
- Global technical support: process design, on-site application, safety audits
- Sample validation & on-line troubleshooting for client plants
- 24/7 customer hotline, technical workshops, multilingual documentation
Delivery Timeline & Guarantee:
- Lead Time: 7–12 working days (Asia); 12–20 days (EU/US)
- Global logistics partners (Maersk, SF)
- All cargoes fully insured with post-shipment tracking
- Warranty: 2 years (sealed, ambient warehouse)
- Meets REACH, ISO 9001:2015, and local customs/MSDS regulations
- Export to over 37 countries, servicing >350 global producers
Real-world Application Cases
- Polyurethane Panel Manufacturing (Korea, 2023): A leading OEM integrated Hegrecat BA100 【Bis(2-dimethylaminoethyl) ether】 into continuous PU panel lines. Foaming time was reduced by 14%, with compressive strength up 9%, while emissions stayed 35% below EN 12114 standards.
- VOC-restrained Rigid Foam (California, USA): Custom-blended Hegrecat BA100 variant enabled flooring manufacturer to meet US EPA and California Prop 65 emission targets in 2022 bulk shipments.
- Composite Pipe Insulation (Turkey): Using BA100, corrosion rates after 180 salt-spray hours (ASTM B117) cut in half versus standard amines, with improved foam-creep control.
- Waterborne RIM Components (Poland): Switch to BA100 increased product yield by 7% and shortened curing, supporting electric vehicle battery shell production (TS 16949 supply chain verified).
Professional FAQ
-
Q: What is the base material of Hegrecat BA100 【Bis(2-dimethylaminoethyl) ether】?
A: It is a high-purity tertiary amine (bis(2-dimethylaminoethyl) ether) sourced from >99.5% pure dimethylaminoethanol and alkyl ether feedstocks, tested per GC/ISO 2859-1. -
Q: What ISO or ANSI manufacturing/detection standards does the product comply with?
A: Manufacturing follows ISO 9001:2015; testing uses ISO 22196:2011 for microbial activity, ISO 12185:1996 for density, and is REACH registered. -
Q: What typical application dosage is suggested for polyurethane systems?
A: In rigid foam, dosage ranges from 0.6–1.5 parts per hundred resin (phr), depending on polyol type and foaming speed. Custom recommendations available. -
Q: How is the product packaged and what is its shelf life?
A: Packaged in 180 kg ISO steel drums or 950 kg IBCs, nitrogen sealed. Unopened, shelf life is 24–36 months under ambient, dry conditions. -
Q: Which sectors most benefit from Hegrecat BA100 【Bis(2-dimethylaminoethyl) ether】?
A: Polyurethane foam (rigid/soft), resin binders, refrigeration, automotives, civil engineering insulation, and anti-corrosive coatings. -
Q: What are the environmental/safety considerations?
A: Product is classified as non-PBT, low-VOC; all shipments include MSDS per GHS/CLP and comply with EU/US chemical safety regulations. -
Q: Is it compatible with automated dosing and mixing processes?
