Industry Trends · Technical Parameters · Application Scenarios · Manufacturer Comparison · Custom Solutions · Case Studies
Hegrecat BA100 【Bis(2-dimethylaminoethyl) ether】 is at the forefront of innovative industrial catalysis, playing a vital role in the production of polyurethane foams and various specialty chemicals. Its unique properties, strict manufacturing standards, and remarkable efficiency make it the preferred choice in petrochemical, metallurgy, and fluid management sectors.
Discover how Hegrecat BA100 【Bis(2-dimethylaminoethyl) ether】 is reshaping quality and sustainability benchmarks.
Industry Trends: The Evolving Landscape of Polyurethane Catalyst Solutions
Global demand for advanced polyurethane catalysts like Hegrecat BA100 【Bis(2-dimethylaminoethyl) ether】 is surging, spurred by the automotive, construction, and insulation industries' shift toward high-performance, eco-friendly materials. According to a 2023 Markets & Markets report, the global polyurethane catalyst market is projected to rise by 5.3% CAGR from 2023 to 2028, driven by:
- Stringent environmental standards (ISO 14001, REACH, FDA compliance)
- Optimization of energy efficiency and material durability
- Customization for application-specific polyurethanes
- Growth in automotive lightweighting and smart insulation
Technical Parameters of Hegrecat BA100 【Bis(2-dimethylaminoethyl) ether】
Hegrecat BA100 stands out due to its tightly controlled chemical profile and rigorous QA. Here is a summary of its main technical parameters:
| Parameter | Hegrecat BA100 | Industry Standard | Testing Method |
|---|---|---|---|
| Chemical Identity | Bis(2-dimethylaminoethyl) ether, CAS No. 3033-62-3 |
— | GC-MS Verification |
| Appearance | Clear, colorless liquid | Colorless | Visual Assessment |
| Purity (GC) | ≥99.5% | ≥98.5% | EN ISO 22184 |
| Water Content | ≤0.08% | ≤0.1% | ASTM D1364 |
| Refractive Index (n20) | 1.440 - 1.445 | 1.437 - 1.447 | ISO 5661 |
| Relative Density (20℃) | 0.870 - 0.878 | 0.865 - 0.880 | ISO 758 |
| Amine Value | ~320 mg KOH/g | >300 mg KOH/g | ISO 4629 |
| Viscosity @ 25℃ | 3 - 6 mPa·s | ≤8 mPa·s | ASTM D445 |
| Boiling Point | 173-175℃ | — | ISO 3405 |
Key Takeaway: Hegrecat BA100 【Bis(2-dimethylaminoethyl) ether】 is manufactured to tighter purity and water limits than general industry standards, ensuring superior consistency and catalytic performance.
Manufacturing Flow of Hegrecat BA100 【Bis(2-dimethylaminoethyl) ether】
The production of Hegrecat BA100 involves advanced chemical engineering under precise quality control. Below is a detailed flow chart illustrated process:
- Raw Material Selection: High-purity dimethylaminoethanol and ethylene oxide selected to ISO 9001 standards
- Catalytic Etherification: Controlled etherification reaction in temperature-regulated reactors
- Purification & Distillation: Multi-stage vacuum distillation (eliminating water and impurities), monitored by GC-MS
- Quality Assurance: Testing for refractive index, amine value, water content to ISO/EN standards
- Packing & Logistics: Filled in anti-static drums under inert atmosphere, labeled with safety and batch tracking codes
- Final Certification: Compliance declarations (ISO, FDA) and shipment
Fig 1: Hegrecat BA100 Manufacturing & QA Flow
Material Compliance: All raw materials & finished product batches are traceable under ISO 22000 and ANSI/RILEM criteria.
Process Certification: Each production run includes REACH and ISO 9001 audits, assuring customers of material reliability and global regulatory acceptance.
Process Certification: Each production run includes REACH and ISO 9001 audits, assuring customers of material reliability and global regulatory acceptance.
Manufacturer Comparison & Industry Positioning
| Parameter | Hegrecat BA100 | BASF (Lupragen) | Evonik (Dabco) | Dow (Voranol) |
|---|---|---|---|---|
| Product Formulation | Bis(2-dimethylaminoethyl) ether | Bis(2-dimethylaminoethyl) ether | N,N-dimethylaminoethyl ether | Dimethylaminoethyl ether blend |
| Purity (%) | ≥99.5 | ≥98.5 | ≥98.5 | ≥98 |
| Water Content (%) | ≤0.08 | ≤0.10 | ≤0.09 | ≤0.12 |
| Viscosity (mPa·s) | 3~6 | 4~9 | 5~10 | 6~14 |
| Certification | ISO 9001, REACH, FDA | ISO 9001 | ISO 9001 | ISO 9001 |
| Custom Solution | Available: Viscosity & purity tailored | Limited | Not supported | Not supported |
| Service Support | 24/7 technical & application support | Business hours only | Business hours only | Business hours only |
*Source: Manufacturer websites, ISO 9001 audits, 2024 catalyst industry reports
Custom Solutions: Tailoring Hegrecat BA100 【Bis(2-dimethylaminoethyl) ether】 to Your Needs
Recognizing the diversity in polyurethane applications, Hejia Chemical Tech actively co-develops custom versions of Hegrecat BA100 to match customer-defined process parameters, including:
- Viscosity optimization: For low-shear high-pressure foam lines, enhancing blend uniformity.
- Water content minimization: Ultra-low water variants for electronics and microcellular foams.
- Catalytic profile adjustment: Modifying amine value or selectivity for slow/flexible or rigid foam chemistries.
- Packaging & logistics: Custom drum sizing, anti-static handling, validated for global shipment (IMDG/UN rated).
Application Scenarios & Certified Case Studies
Hegrecat BA100 【Bis(2-dimethylaminoethyl) ether】 is engineered for versatility and reliability across various demanding environments.
- Petrochemical: Polyurethane foam insulation (API Std 652/ISO 9001 certified pipelines) — improves energy efficiency by up to 13% (Sinopec 2022 Annual Report).
- Metallurgy: Molded rigid foams for blast furnace insulation, with demonstrated resistance to degradation (>5 years field tests, Baosteel Group).
- Water Management: Pre-insulated chilled water pipes, utilizing Hegrecat BA100-catalyzed foams for corrosion control and leak reduction, ISO 4427 certified.
- Construction: High-R insulation panels, achieving UL 94 V-0 fire resistance, low-VOC profiles for LEED buildings.
- Automotive: Lightweight interior panels and crash energy absorbent foams, exhibiting over 6% density consistency improvement compared to EU import materials.
Case Study: Insulation Project for PetroChina Pipeline (2023)
Challenge: Tight thermal insulation and lifetime anti-corrosion in cold climate pipelines.
Solution: Switched to Hegrecat BA100-catalyzed polyurethane foam, process customized for ultra-low water specs.
Outcome: Reduced average heat loss by 14.7% and extended maintenance intervals by 3+ years, with 100% sample compliance to API/ISO standards.
Client Feedback: “Significantly better batch reliability and easier QA reporting versus previous products.” — Lead Polymer Engineer, PetroChina
Challenge: Tight thermal insulation and lifetime anti-corrosion in cold climate pipelines.
Solution: Switched to Hegrecat BA100-catalyzed polyurethane foam, process customized for ultra-low water specs.
Outcome: Reduced average heat loss by 14.7% and extended maintenance intervals by 3+ years, with 100% sample compliance to API/ISO standards.
Client Feedback: “Significantly better batch reliability and easier QA reporting versus previous products.” — Lead Polymer Engineer, PetroChina
Key Technical Indicators & Performance Comparison
Reliability, Certification & Aftermarket Support
Hegrecat BA100 【Bis(2-dimethylaminoethyl) ether】 delivers exceptional reliability, backed by:
- Product Lifetime: ≥36 months shelf stability (ISO 9001/EN 1239 certified environment)
- Certifications: ISO 9001:2015 (QA), REACH (EU), FDA (food contact), RoHS/ISO 14001 eco
- Cooperation: Trusted supplier to Sinopec, Baosteel, Honeywell, Faurecia, PetroChina etc.
- Warranty: 3-year technical performance warranty; batch traceability guaranteed
- Customer Support: 24/7 technical hotline, dedicated export logistics, full regulatory documentation
- Delivery Time: Standard orders ship within 7 working days; expedited processing for urgent needs
Technical FAQ: Hegrecat BA100 【Bis(2-dimethylaminoethyl) ether】
Q1: What is the chemical identity and structure of Hegrecat BA100?
A: Hegrecat BA100 is Bis(2-dimethylaminoethyl) ether (CAS No. 3033-62-3), a tertiary amine linear ether with two dimethylaminoethyl groups bridged by an oxygen atom. Its structure promotes high catalytic activity in PU reactions.
Q2: What are the standard packaging and handling requirements?
A: Usually shipped in 180kg HDPE drums or IBCs under nitrogen atmosphere with anti-static precautions; labeling per GHS/UN regulations. Custom packs are available.
Q3: What international standards does Hegrecat BA100 meet?
A: The product is certified to ISO 9001 (manufacturing QA), complies with REACH registration (EC No. 221-220-5), and batch-tested under EN ISO 22184, with RoHS/FDA eco approvals.
Q4: How long is the shelf life, and what storage conditions are recommended?
A: Shelf life is ≥36 months in unopened drums; store below 35°C in a dry, ventilated area. Avoid direct sunlight and strong acids. See Safety Data Sheet for details.
Q5: Can Hegrecat BA100 be used for flexible and rigid polyurethane foams?
A: Yes, its amine structure and low water profile suit both flexible and rigid foams, ensuring fast cream time and even cell structure for optimal insulation properties.
Q6: Which analytical methods are used for batch release QC?
A: GC-MS for identity/purity, Karl Fischer titration (water), DIN/ISO colorimetric for amine value, viscosity per ASTM D445, density by ISO 758.
Q7: What aftersales and technical support is available?
A: Hejia offers 24/7 tech hotline, on-site troubleshooting, annual process review, and free of charge retesting for recurring customers.
Conclusion: Why Hegrecat BA100 【Bis(2-dimethylaminoethyl) ether】 Leads the Industry
With robust technical properties, high purity standards, and outstanding application versatility, Hegrecat BA100 【Bis(2-dimethylaminoethyl) ether】 is uniquely positioned as the top-choice polyurethane foam catalyst worldwide. Trust, certification, and >20 years' field performance guarantee safe, efficient, and environmentally compliant production for your business.
References & Industry Citations
[1] Markets & Markets, Polyurethane Catalyst Market Trends 2023-2028. Read report
[2] “Catalyst Technologies for Sustainable Polyurethanes”, Journal of Applied Polymer Science, 2022. View study
[3] Industry forum: “Best Practices in PU Catalyst QC” polyurethanes.org
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